| Customization: | Available |
|---|---|
| Type: | Bench Grinder |
| Power Source: | Electricity |
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Planetary Ball Mill
Vertical planetary ball mill is a necessary device of high-tech materials mixing, fine grinding, sample making, new product development and small batch production. Planetary ball mill owns small volume, high efficiency, low noise and functional features which is a ideal equipment for R&D institution, university, enterprises laboratory to get samples (each experiment can get four samples at the same time). It gets powder samples under the vacuum state when equipped with vacuum ball mill tank.
Planetary ball milling machine has four ball grinding tanks installed on one turnplate. When the turnplate rotates, the tank axis makes planetary movements and the balls in the tanks grinds and mixes samples in high speed movement. The product can smash and blend various products of different materials and granularity with dry or wet methods. Minimum granularity of grinded products can be as small as 0.1 micron (i.e.) 1.0×10-4mm)
It is widely used in the fields of Geology, Mining, Metallurgy, Electronics, Construction Material, Ceramics, Chemical Engineering, Light Industry Medicine, Environmental Protection etc.
Inner structure
Kingda use dust remove cast iron and a one-piece casting molding process to make the main disk of the planetary ball mill. This process can extend the service life of the equipment compared with splicing process of other manufacturers.
Working Principle
The planetary gear ball mill is named after its working mode similar to the trajectory of planetary motion in the solar system, that is, the planets revolve around the stars and rotate at the same time. On the working turntable, four or two symmetrical ball mills are installed at the eccentric position of the middle fixed gear. When the turntable rotates (revolution), it drives the ball mill to rotate around the axis of rotation, and the direction is opposite to the rotation of the turntable, forming a planetary motion. The transmission ratio of revolution and rotation is 1:2 (one revolution of revolution is two rotations of rotation). When the balls in the ball mill move together with the ball mill, they are affected by the superposition of Coriolis force (i.e., rotational deflection force), generating strong impact and friction. This combination of impact and friction allows the grinding media balls in the ball mill jar to grind and mix the samples at high speed.
Ball mill jars are impacted strongly in high speed movement, and samples are eventually ground into powder. Various kinds of different materials can be ground by the mill with dry or wet method. Minimum granularity of ground powder can be as small as 0.1μm.
Technical Features
| Technical Features | |
| Drive Mode | Gear drive and belt drive |
| Operate Mode | Two or four grinding tanks working together |
| Maximum Loading Capacity | 2/3 of the capacity of milling tank |
| Feeding Size | Soil material≤3mm |
| Output Granularity | Minimum 0.1μm |
| Rotational Speed Ratio | /1/2 |
| Max.Continuous Operating Time | 72hours |
| Materials of Jar | stainless steel.agate,nylon,corundum,zirconia,etc |
Technical Parameters
| Main Parameters of Vertical Planetary Mill Ball -Semic cycircle | |||||
| Model | Power(KW) | Voltage | Dimension(mm) | Revolution Speed (rpm) |
RotationSpeed (rpm) |
| XQM-0.2 | 0.09 | 220V-50Hz | 420*300*260 | 45-435 | 90-1160 |
| XQM-0.4 | 0.25 | 220V-50Hz | 500*300*340 | 45-435 | 90-870 |
Remarks: 1: We also can supply 110V-60HZ.All equipment is equipped with frequency converter.
2: There are semi-circle and square shapes for your choosing.
| References for Matchable Jar Sizes | ||||
| Model No. | Total Volume (L) |
Matchable Jar Sizes |
Matchable Jars Quantity |
Matchable Vacuum Jar Sizes |
| XQM-0.2 | 0.2L | 50ml | 2pcs or 4pcs | |
| XQM-0.4 | 0.4L | 50-100ml | 2pcs or 4pcs | 50ml |
| Recommendation For Matching Solutions About Mill Jars & Materials | |
| Categories of Materials | Recommended Mill Jars |
| Soil and other Materials which are not allowed with any impurity | Agate mill jar |
| Metal & nonmetal materials which are not allowed with any impurity | Zirconia mill jar |
| High hardness materials like diamond, tungsten carbide | Tungsten carbide mill jar |
| Strong add & alkali materials or other materials at high temperature | PTFE mill jar |
| Iron ore materials with lower impurity sensitivity | 304 Stainless steel mill jar |
| Pigment or other materials with later process under high temperature | Nylon mill jar |
| Aluminum materials like ceramic glaze | Corundum mill jar |
| Electronic materials like lithium battery | Polyurethane mill jar |
| Easily oxidized materials or some special materials which need to be protected under special atmosphere. |
Vacuum mill jar |
In order to prevent excessive abrasion, the hardness of the grinding jars used and of the grinding balls must be higher than that of the material used. Normally, grinding jars and grinding balls of the same material should be chosen.However, the size of grinding jars and grinding balls should be determined experimentally if necessary.
Stainless steel balls, zirconia balls, alumina balls, PU balls, steel carbon balls, tungsten balls, agate balls, hard metal balls, silicon nitride balls, high wear resistant steel ball, manganese steel balls, cemented carbide, crystal glass and other special metal materials.
| Matching Solutions for Mill Jars & Balls | |||||
| Items | Agate Balls | Alumina Balls | Stainless Steel Balls | Zirconia Balls | Tungsten Carbide Balls |
| Agate Mill jar | 1 | ||||
| Alumina/Corundum Mill Jar | 2 | 1 | 2 | ||
| Stainless Steel Mill Jar | 1 | ||||
| Zirconia Mill Jar | 2 | 1 | |||
| Nylon Mill Jar | 2 | 1 | |||
| PTFE Mill Jar | 1 | 2 | |||
| Polyurethane Mill Jar | 1 | 2 | |||
| Tungsten Carbide Mill Jar | 2 | 1 | |||
| 1 means: most suitable , 2 means: suitable | |||||
Hunan Jing Sheng Da Ceramic Technology Co., Ltd which was established in 2016, is located in Changsha City. We have own brand "KINGDA".Our Company is one of professional factory in China engaging in design, R&D manufacturer, and sales of all kinds of lab ball mills, ball mill jar, as well as nano grinding sultion supplier with many advantages such as different shapes, flexible and simple operation, low noise, milling with dry and wet materials, which can meet requirements of dispersed grinding of all laboratories and further greatly benefit enlarging experimental results to production machine.
Free Charge Grinding Experiment and Free Charge Test of Particle Size: We provide material grinding experiment without any cost for customer who would like to send your material sample to us and check & test granularity of output powder, we shall help you to make sure if the grinding effect meets the customer's requirements.Based on the grinding time and efficiency, we will provide you with a professional and reasonable grinding solution.
Why We Choose Jingshenda?
1. Established in 2011, we have 14 years' experience and certificates like CE, ISO 9001 and SGS.
2. Our products are of high quality and favorate prices. All the machines have 18 months' warranty.
3. The device does not require assembly.Maintenance and upkeep are easy to operate.
4. Multiple kinds of ball mill jars and grinding media balls are available.
5.we have widely proudced Retsch grinding jars and Fritsch milling jars,such as zirconia,tungsten carbdie,agate,
stainless steel for Retsch PM100,PM200,PM400,MIXER MILL,VIBRATORY DISC MILL ,Fritsch PULVERISETTE 3,P4,P5,P6,P7,P9
6. Professional team from machine design, production to sale. Sales team 24 hrs online.
7. High reputation among customers all over the world.
8. We have distributors in some countries.
9. Accept customize machines according to your requests.
10. Fast delivery within 3-7 working days. Always have machines in stock.
Technical Support
1. Technical support by phone, email or WhatsApp or Wechat or Skype around the clock.
2. Friendly English version manual and operation video.
Normal machine is properly adjusted before dispatch. You will be able to use the mchines immediately.
You will be able to get freetraining advice towards our machine in our factory.
You will also get free suggestion and consultation, technical support andservice by email/fax/tel and lifetime technical support.
Warranty
1:18 month after delivered.1. We can produce other grinding balls as your need.
2. We test all the goods before delivery.
3. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
4. If you have any questions, please contact with us without any hesitation, we will reply you in 12 hours.
1.Q: I need a mill machine for lab use, what's your mini type?
A: The minimum type is 0.2L planetary ball mill, Model XQM-0.4A in size of 42*30*26cm, machine weight 20kgs. We have other types from 0.4L to 16L for lab application, and 20L-100L for production type.
2.Q: what's the drive mode of your lab ball mill?
A:Planetary ball mill is drived by gear and belt.
Rolling ball mill is drived by belt.
3.Q: How do you maintaince the equipment?
A:We have been using oil seals for a long time, even earlier than the main planetary ball mill factories in China. but we have made more detailed classifications according to different specifications and models: XQM-20 and above use oil seals, while XQM-20 and below use special wear-resistant gears for laboratories. Because we know very well that oil seals themselves are not the purpose, but the purpose is to reduce gear noise. Special wear-resistant gears have very low noise, and the effect is no different from that of oil seals, and special wear-resistant gears are superior to oil seals in terms of transportation, maintenance, and maintenance.
The oil seal has the risk of leakage during transportation and equipment using.
4.Q: What is your terms of delivery?
A: EXW,FOB, CFR, CIF,DAP,DDP.
5.Q: Can you accept small quantity sample order before production?
A: Yes, we can offer sample for your testing first before production, but the customers have to pay the courier cost.
6.Q: What is your production time?
A: Generally, it will take 5 to 30 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.
7.Q: What is your terms of payment?
A: T/T 30% as deposit, 70% balance against the copy of original B/L. Or 100% L/C at sight. We'll show you the photos of the products and the copy of original B/L before you pay the balance.
8.Q: How long is the warranty period?
1 8 month after delivered. During the warranty period, if there is any quality for machine, free accessories will be provided.
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